Samples Robo CT @ TC Plattling

Motivation

  • Challenge: The size of the objects being examined is significantly limited by the conventional industrial CT setup (<1 m). Larger objects can only be scanned using specialized systems.
  • Innovation Robo CT System: One robot carries the X-ray source, while another carries the detector.
  • Advantages:
  • CT scans of large, complex objects are possible!
  • Flexible digitization of a wide range of inspection tasks with just one CT system!

Robo CT @ TC Plattling

Specifications:

  • 225 kV
  • 3072x3072 X-Ray-Detector (139 µm)
  • 15 Axes (2 robots, 2 linear axes, turntable)
  • Radiation protection room: 8 m x 7.5 m x 4.5 m
  • Optical scanner, Lasertracker


Software:

  • Robots: ROS2
  • X-ray: RosCT
  • KUKA RSI (realtime positional interface)

Example: Wind energy rotor blade

Example: Historical Tie Rods of the Frauenkirche in Munich

  • 2D scans of a tie rod of a window of the Frauenkirche in Munich (historical: 15th Century)
  • Length: 3.70 meters, Cross-section: 20 x 50 mm
  • Goal: Detection of cracks and air inclusions

Samples Robo CT @ RadalyX

Robo CT @ RadalyX

  • Two portable 6-axis robots carrying variety of imaging modules for NDT
  • Scans of regions of interests (ROI) of large structures
  • Arbitrary angle of projections
  • Flexible scanning with up to 1.0 m x 1.0 m scan area
  • Fully automatic run
  • Calibration of robot-to-robot position

Example: Aircraft Wing

  • 2D scans of an aircraft wing in situ

Example: ROI Scan on an Aircraft

  • In-situ scan of an aircraft cabin after a landing accident


Example: Backscattering on Composite Plates

Backscattering on Composite Plates

  • Cross sections of the plates with gap clearly visible
  • Depth resolution 80 µm
  • Spatial resolution ~400 µm

Image slices combined to 3D volume

  • No need to access the object from both sides
  • CT like data

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